We continue our exploration of the vetting process when sourcing new Chinese suppliers in this episode. You can read more about this topic in the series of blog posts on QualityInspection.org which we refer to throughout - read all of those posts here.
Now that you have done a preliminary investigation into your potential new Chinese supplier and perhaps even visited their factory to do a subjective evaluation, the next step in the vetting process is to perform a factory quality audit.
Understanding your manufacturer's grasp of quality and in-house quality systems means that you're able to assess whether they're going to be able to fulfil your quality needs down the line. Even if they're a legitimate company, this doesn't mean that they're able to produce your goods at the quality you need.
This is where an experienced auditor's keen eye and checklist can help you. A personal factory visit is useful, but do you have the expertise to look into the quality system (or lack of one) and root causes of quality issues?
So, this episode will give you a detailed introduction into how and why factory quality audits are a logical 'next-step' in your supplier vetting process as now you start to get a real understanding of your supplier's quality capabilities and reliability.
Show NotesStart to 2:00 - Introduction + China/UK weather update (!). A reminder of the vetting new Chinese suppliers mini-series of episodes (here's episode 1 to get you started).
2:00 to 9:00 - WHAT is a factory quality audit? Factory audits defined, different types, the difference between such an audit and a factory-visit where you form subjective evaluations.
9:00 to 12:15 - Talking about audit structure and standards, such as ISO 9001:2015.
12:15 to 15:33 - Explaining what a 'Quality System' is and why it's important to audit it. The effect that ancient Chinese wisdom from Sun Tzu, for example, still has on today's Chinese businesses and their approaches to quality.
15:33 to 19:15 - How the auditor will approach auditing your potential supplier. Importance of the checklist they need to follow and controlling the audit. What they do to cut through 'BS' manufacturers are likely to show or tell them.
19:15 to 35:47 - Renaud's TOP 8 CHECKPOINTS to focus on in a factory quality audit.
35:47 to 38:55 - Will potential suppliers be resistant to a factory audit which could be uncomfortable for them? How some suppliers can try to discourage visits by professional auditors.
38:55 to END - What can factory audits miss or what are their blind spots? Wrapping up the pod.
Extra information you may find helpfulGetting Ahead Of The Upcoming EU Product Liability Directive (Feat. Clive Greenwood & Prof. Simon Choi)
How A Supplier’s Quality Can Be Evaluated & Validated
Sourcing Chinese Suppliers? 7 expert tips to get you better results!
China’s REAL business environment for foreign investors today + How to set up a manufacturing company there
18 steps for selecting electronic components the right way
Technology Readiness Levels: How can they help today’s manufacturers?
DFM lessons we can learn from Elon Musk
Testing To Failure For Your Product - Why?
7 Key Learnings From Manufacturing Organizational Charts
How to use reliability data to make better products & save money
Avoid Sending Immature Product Designs to a Chinese Manufacturer!
Building Better Systems & Processes For Importers (Feat. Gianmarco Meli)
The Benefits of a Feasibility Study (during new product development)
Component-Level Testing Deep Dive
The Taguchi Method (Robust Design): Manufacturing New Products Consistently
Cheap Battery Risks And Why New Laws Mean Their Days Are Numbered
Reliability Nightmares! Titan Sub Disaster & Siemens Gamesa Wind Turbines
EU Product Compliance Overview & Tips for Buyers (Feat. Fredrik Grönkvist)
Partnering with a Chinese Factory: A Misguided Intention?
”Help! I Have No Idea What Reliability Testing My Product Needs!”
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