Today we're diving deep into the world of precision and craftsmanship—two crucial elements in the realm of hand soldering and rework of circuit assemblies.
Whether you're a seasoned electronics enthusiast, a hobbyist, or just someone with a curious mind, this episode promises to demystify the art and science behind hand soldering and rework. We'll be exploring the latest tools, techniques, and trends that define this intricate process, shedding light on the unsung heroes who meticulously bring circuit assemblies to life, or in the case of rework, back to life.
There is archaeological evidence that soldering was employed as early as 5,000 years ago in Mesopotamia. Soldering and brazing are thought to have originated very early in the history of metal-working, before 4,000 BC. Sumerian swords from 3,000 BC were assembled using hard soldering techniques.
While soldering applications have morphed and expanded over the centuries, the basic “rules” of soldering have not. On this episode, we’re going to talk about an obvious soldering application, at least to my audience, and that’s soldering of electronic assemblies.
From the evolution of hand soldering with numerous technological advancements to the challenges faced by DIYers and professionals alike, we've got it all covered, thanks to Mike Konrad's subject matter expert guest, Debbie Wade.
Wade is managing director of ART A-R-T, Advanced Rework Technology, a fully independent training organization, which has been presenting various training courses for over 30 years. She has been in the electronics industry for over 20 years with the last 15 of those years at Advanced Rework Technology.
Wade comes to us well-credentialed. She chairs the IPC-A-620 Training Committee and IPC European Training Committee, and with her Master IPC Trainer status for IPC-A 600, 610, 620, 7711/21 and J-STD 001 is an expert in the field of fabrication, assembly, process and acceptance of board and cable assemblies.
She has been presented with numerous awards from IPC in recognition of her contribution to IPC standards and training courses.
So, grab your soldering iron (metaphorically speaking), get ready to dive into the flux, and join us as we unravel the secrets of successful hand soldering and rework. Stick around for valuable insights, practical tips, and maybe even a few stories from the trenches of hand soldering and re-work.
Chapters:
00:00:00 - The Art and Science of Hand Soldering and Rework
00:03:01 - The Unique Art of Hand Soldering, Featuring Debbie Wade
00:06:30 - The History of Advanced Rework Technology (ART)
00:09:57 - The Impact of IPC Certification on Careers and Companies
00:13:14 - Investing in the Right Equipment for Soldering and Rework
00:16:22 - Controlling Heat in Soldering
00:19:24 - Creating the Heat Bridge
00:22:29 - Challenges in Soldering Electronic Components
00:25:39 - The Dangers of Using Soldering Guns for Electronics
00:28:32 - Common Mistakes in Hand Soldering
00:31:42 - The Importance of Flux in Soldering
00:34:38 - Proper Flux Application and Potential Issues
00:37:35 - The Problem of Flux Buildup on Test Points
00:40:50 - Appearance vs Function in Solder Joints
00:43:42 - Choosing the Right Soldering Iron
00:46:55 - Safety Precautions in Hand Soldering
00:49:50 - Appearance and Plating Issues
00:52:48 - Inspecting Different Classes of Products
00:55:39 - The importance of human control in machine programming
00:58:45 - Bespoke courses and certifications for inspectors
01:02:01 - The Importance of Proper Component Selection and Soldering
01:05:09 - Differences in Soldering Dummy Parts
01:08:04 - The Art of Hand Soldering
01:10:55 - The Importance of Reliability
Reliability Matters Episode 36: A Conversation with Phil Zarrow and Jim Hall
PCB Chat Episode 51: Sreeram Srinivasan of Syrma Technology
PCB Chat Episode 52: Susan Mucha on Crisis Communication Strategies
Reliability Matters Episode 35: A Conversation with Dr. Darren Williams
Reliability Matters Episode 34: A Conversation with "The Cleaning Lady and the Rocket Scientist"
PCB Chat: The Screwups Episode 5
PCB Chat Episode 50: George Milad of Uyemura
Reliability Matters: Episode Episode 32: A Conversation with Greg Smith and Tony Lentz about Stencil Design and Void Reduction
PCB Chat Episode 49: Wally Rhines/Q3 2019 EDA Market Results
Reliability Matters: Episode 30: A Conversation about Reflow Technology with David Heller
Reliability Matters Episode 28: A Conversation with IPC's Brook Sandy about IPC Apex Expo (Part 2)
Reliability Matters Episode 27: A Conversation with IPC's Brook Sandy about IPC Apex Expo (Part 1)
Reliability Matters: Episode 26 - Alun Morgan of Ventec
PCB Chat Episode 48: Dr. Puneet Gupta of UCLA
Reliability Matters: Episode 25: An Interview with Indium's Kay Parker
PCB Chat Episode 47: Hemant Shah of Cadence
Reliability Matters Episode 24: Teradyne's Mark Levin and Jon Bodin
Reliability Matters Episode 23 - A Conversation about Testing Circuit Assemblies with Datest's Robert Boguski
The Screw-Ups, Episode 4: Solder Wetting
PCB Chat Episode 46: Jeroen Leinders and Chris Hambleton of Zuken
Create your
podcast in
minutes
It is Free
Insight Story: Tech Trends Unpacked
Zero-Shot
Fast Forward by Tomorrow Unlocked: Tech past, tech future
The Unbelivable Truth - Series 1 - 26 including specials and pilot
Elliot in the Morning