"Mechanics are the surgeons of aviation"

An owner wants his engine perfect for flying around the world, how to start an airplane with electronic ignition, when to fire your mechanic, and defining approved data are on tap for this episode.

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Full show notes below:

Ethan is flying a 182 around the world, and he is worried about a CHT imbalance. He’s added an electronic ignition, changed some baffling, changed cylinders, and even got a new engine. It also gets worse as he levels off. Paul said Ethan still has a baffling issue, and the first step is to cut slits in the material to make sure it’s laying flat. The temperature imbalance changing when leveling off makes sense to Paul because the airflow over the engine changes as the pitch of the airplane changes. Mike said it can be inter-cylinder baffling as well. Even CHTs are impossible, he says. A 50-degree spread is good. Colleen suggests pushing the baffling off the back cylinder by wedging in a spacer between the cylinder and the baffling to create a small gap.

Frank just installed an electronic ignition for his 182 and is wondering how to properly start the airplane with a split switch. He has been starting it on battery only, as per the airplane handbook. Paul made the point that older Cessnas didn’t have a split switch. Theoretically with the alternator on during the start, you avoid an electrical jolt, although he said he can’t say the battery only start is always better. He recommends starting on both mags. Mike said the only time you wouldn’t want to turn the alternator on during a start is if you have an almost dead battery. It’s more important to avoid the jolt on a gear-driven alternator.

Benny is headed for a bread-up with his mechanic. He likes the work the mechanic has done, but in talking to the mechanic about his approach to maintenance, he is concerned they don’t agree on tactics. The mechanic doesn’t believe in lapping valves, for example, and may have a hard adherence to TBO. Benny wants to know whether to switch now or try to work through the disagreements. Mike thinks it’s worth a conversation given how difficult it can be to switch mechanics. Colleen said it’s not going to work, and that the mechanic is most likely set in his ways. Paul agrees that getting a mechanic to change his mind is incredibly difficult.

 Dwayne is restoring an antique airplane is wondering what constitutes approved data. Xerox copies are acceptable, despite what others have told him. He also wants to know if reverse engineering a part is considered approved data. Dwayne and the hosts discuss the difference between acceptable and approved data.